Projects on minerals and metals

I. MAGMA technology from Russia  –

(a)  MAGMA smelting unit for coke-free production of cast iron

(b)  MAGMA smelting unit for high-temperature recycling of unsorted municipal waste

(c) MAGMA, a multi-purpose smelting unit with the following applications –

    1. Oxygen-melting of metal scrap & sponge iron
    2. Power generation from high-ash thermal coal
    3. Processing of steel slags of ferrous & non-ferrous metallurgy
    4. Processing of red mud from  alumina production
    5. Processing of titaniferous magnetite ore
    6. Smelting of nickel, copper, tin, zinc & lead
    7. Processing of metal radio-active waste

(d) MAGMA, a brown-field project in the following situations –

    1. Conversion of sponge iron plants into pig iron plants
    2. Conversion of iron ore pellet plants into pig iron plants
    3. MAGMA in blast furnaces & steel mills
    4. MAGMA in Electric Arc Furnaces / Converter plants
    5. MAGMA in iron ore beneficiation plants

II.   Dry beneficiation of iron ore, manganese ore, chrome ore and metallurgical slags from Ukraine

III.  New & cost-effective technologies for the ferro alloy industry

IV.  Titanium – related technologies

V.   Flat-wedge rolling technology

VI.  Iron ore beneficiation technologies

    1. Fluidised bed reduction roasting of low-grade iron ores or tailings
    2. Fluidised bed reduction roasting of low-grade ferruginous manganese ores
    3. Dry beneficiation of iron ore fines, using ultra-high gauss magnetic separator

VII.  Coal beneficiation technologies –

  1. Dry beneficiation of coal, using pneumatic aspiration
  2. Separation of magnetic stones from the coal, using ultra-high gauss magnetic separator

VIII.    Iron ore pelletisation plant, using grate kiln process

IX.   Briquetting technologies –

  1. High-pressure briquetting of iron ore fines
  2. High-pressure briquetting of sponge iron fines (0-3 mm) to improve its melting performance

X.   Reduction of iron ore briquettes into DRI in the tunnel kiln process

XI.  Carbon-composite briquetting of iron ore fines & fast-reduction into DRI in the rotary hearth furnace

XII.  Vertical grinding mill to make ground, granulated, blast furnace slag (GGBS)

XIII. Rock wool making plant, using molten slag from MAGMA / Blast Furnace